Comprehensive Die Casting Solutions
From concept to completion, we provide end-to-end aluminum die casting services
High Pressure Die Casting
Our flagship service for high-volume production with superior surface finish and dimensional accuracy.
Custom Tooling
Design and manufacture of custom dies and tooling to meet your specific requirements.
Quality Assurance
Comprehensive quality control throughout the entire manufacturing process.
High Pressure Die Casting
Precision components with superior surface finish and dimensional accuracy
Advanced High Pressure Die Casting
Our high-pressure die casting process utilizes state-of-the-art equipment with clamping forces ranging from 800 to 2500 tons, enabling us to produce complex, high-precision aluminum components.
Key Features:
- Clamping Force: 800-2500 tons
- Material: ADC12, A380, A356, and custom alloys
- Surface Finish: Ra 1.6-3.2 μm
- Tolerance: ±0.1mm to ±0.5mm
- Production Volume: 1000+ pieces per day
Applications:
- Automotive engine components
- Transmission housings
- Electronic enclosures
- Industrial machinery parts
- Aerospace components
Low Pressure Die Casting
Superior quality components with reduced porosity and enhanced mechanical properties
Low Pressure Die Casting Excellence
Our low-pressure die casting process provides superior metallurgical properties with reduced porosity, making it ideal for critical applications requiring high strength and reliability.
Key Features:
- Pressure: 0.5-1.5 bar
- Material: A356, A357, and custom alloys
- Porosity: < 1%
- Mechanical Properties: Enhanced strength and ductility
- Surface Quality: Excellent for painting and coating
Applications:
- Automotive wheels and rims
- Structural components
- Pressure vessels
- High-performance parts
- Safety-critical components
Gravity Die Casting
Cost-effective solutions for medium-volume production with excellent dimensional stability
Gravity Die Casting Solutions
Our gravity die casting process offers excellent dimensional stability and surface finish, making it perfect for medium-volume production runs and prototype development.
Key Features:
- Process: Gravity-fed with controlled atmosphere
- Material: A356, A357, and custom alloys
- Dimensional Stability: ±0.2mm to ±0.8mm
- Surface Finish: Ra 3.2-6.3 μm
- Production Volume: 100-1000 pieces per day
Applications:
- Automotive brackets and mounts
- Industrial equipment housings
- Electrical enclosures
- Prototype development
- Custom components
Custom Tooling & Die Design
Professional tooling solutions designed for optimal performance and longevity
Professional Tooling Services
Our experienced team designs and manufactures custom dies and tooling using advanced CAD/CAM software and precision machining equipment to ensure optimal performance and longevity.
Tooling Capabilities:
- Design Software: SolidWorks, AutoCAD, MasterCAM
- Material: H13, P20, and premium tool steels
- Surface Treatment: Nitriding, chrome plating
- Precision: ±0.02mm tolerance
- Life Expectancy: 100,000+ shots
Services Include:
- Die design and engineering
- Prototype tooling
- Production tooling
- Tool maintenance and repair
- Tool optimization
Finishing & Post-Processing Services
Complete finishing solutions to meet your exact specifications
CNC Machining
Precision machining including milling, turning, drilling, and threading to achieve exact dimensional requirements.
- 5-axis CNC machining centers
- Tolerance: ±0.01mm
- Surface finish: Ra 0.8-1.6 μm
Surface Finishing
Comprehensive surface treatment options including anodizing, powder coating, and painting.
- Anodizing (clear, black, colored)
- Powder coating
- Wet painting
Deburring & Polishing
Professional deburring and polishing services for smooth, safe edges and surfaces.
- Vibratory finishing
- Manual deburring
- Surface polishing
Quality Inspection
Comprehensive quality control including dimensional inspection, material testing, and performance validation.
- 3D coordinate measurement
- Material composition analysis
- Performance testing
Our Die Casting Process Flow
From design to delivery, we ensure quality at every step
Design & Engineering
CAD modeling, simulation, and tooling design
Tooling Manufacturing
Precision die and tool manufacturing
Die Casting
High-quality aluminum component production
Post-Processing
Machining, finishing, and surface treatment
Quality Control
Comprehensive testing and inspection
Packaging & Delivery
Safe packaging and on-time delivery
Ready to Start Your Die Casting Project?
Let's discuss your requirements and provide a customized solution