+91-852-7140-326 info@psaes.com Gurugram, Haryana, India

IN-HOUSE POWDER COATING

Durable, corrosion-resistant finishes for aluminum die castings used in outdoor electrical fittings, LED lighting, and electronics housings – all under one roof at PSA Engineering.

FUNCTIONAL FINISHES FOR REAL-WORLD CONDITIONS

Our in-house powder coating line is designed around aluminum die cast components. From pre-treatment to curing, every step is controlled to give consistent film thickness, adhesion, and appearance – batch after batch.

We primarily support electrical, lighting, and electronics customers who need UV-stable, corrosion-resistant finishes that can survive outdoor and industrial environments.

Aluminum-specific pre-treatment for better adhesion
Controlled film thickness for threads, gasket areas, and fits
Suitable for IP-rated junction boxes and outdoor housings
Integrated with die casting & machining for faster lead times
Aluminum die castings Outdoor LED fixtures Electrical junction boxes Electronics housings

POWDER COATING LINE

Built for high-mix, medium-volume aluminum components

60–80µ
Typical Film Thickness
BMT
On Critical Surfaces
>500h
Salt Spray (on request)
Finishes

STANDARD COLORS & COATING SYSTEMS

Common finishes for electrical, lighting, and electronics customers – with custom shades and textures available for OEM programs.

Standard Production Shades

Light Grey (RAL style)
Popular for junction boxes & fittings
Textured Black
Ideal for outdoor LED fixtures
Grey Epoxy-Polyester
Good chemical & mechanical resistance
Matt White
For indoor luminaires & electronics
Custom RAL / Special
OEM programs & branding colors

We typically work with reputable powder suppliers. Shade and system (polyester / epoxy-polyester) can be selected based on your environment and performance requirements.

What we check before coating

Application & environment – indoor / outdoor / corrosive atmosphere
Required adhesion / salt spray life / UV stability
Critical dimensions, threads, gasket faces & earthing points
Masking requirements and hanging strategy for even coverage
Target production volumes and color change frequency
Performance

TESTING & QUALITY CONTROL

Coating is only as good as the preparation and checks behind it. We monitor key parameters to ensure your parts perform in the field.

PRE-TREATMENT

Aluminum-specific treatment sequence followed by thorough rinsing and drying. Helps improve adhesion and corrosion resistance of the final coating.

THICKNESS CHECKS

Regular DFT (dry film thickness) checks at defined locations, with dedicated controls for threads, gasket surfaces, and critical interfaces.

ADHESION & HARDNESS

Adhesion tests and pencil hardness / cross-hatch checks carried out as per agreed sampling plans, especially for new parts and first batches.

SALT SPRAY (ON REQUEST)

For projects requiring formal validation, we can support salt spray testing through approved labs based on your specified hours and standards.

OUTDOOR DURABILITY

Polyester and exterior-grade powders selected for UV resistance on outdoor lighting and electrical enclosures.

DOCUMENTATION

Batch records, shade approvals, and test reports can be shared as part of your PPAP / initial sample submission package.

NEED POWDER COATING FOR YOUR CASTINGS?

If you are developing a junction box, LED housing, or electronics enclosure, we can support both the casting and the right powder coating system.